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To appreciate the value of this software suite, it is essential to understand what each component brings to the table and how they collaborate to bridge the gap between manufacturing processes and structural performance. 1. Hexagon MSC Digimat: The Material Modeling Pioneer
When engineering advanced, fiber-reinforced composite parts, traditional isotropic material models often fail. The actual mechanical strength of a molded component depends heavily on local fiber orientation, weld lines, and manufacturing-induced residual stresses. By combining Hexagon's leading micromechanical modeling software () with CoreTech System’s premier true-3D injection molding simulator ( Moldex3D ), engineers can create precise digital twins that optimize design workflows, lower testing costs, and reduce time-to-market. Key Capabilities of the Integrated Suite
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Minimum 32 GB RAM (64 GB or higher highly recommended for complex 3D meshes).
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When injection-molding a fiber-reinforced plastic part, the fibers align themselves based on the flow of the molten polymer. This means the material properties are not uniform throughout the part; they vary drastically from one square millimeter to the next depending on the fiber orientation. Official Hexagon website → “Get a trial” →
This combined workflow is where the magic happens. Consider designing a carbon-fiber-reinforced plastic (CFRP) bracket. An engineer would:
Better algorithms predict how short and long fibers behave under high shear rates.
The new carbon-fiber reinforced polymer was acting up. It was lighter, stronger, and exponentially more temperamental than anything they had worked with before. Every time Elias ran the numbers, the simulated injection molding process resulted in warping that would render the drone aerodynamically useless. Hexagon MSC Digimat: The Material Modeling Pioneer When
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: Pinpoints the precise location and meeting angle of converging melt fronts. 2. MSC Digimat-CAE (Multi-scale Material Modeling)
: Where two melt fronts meet, fiber alignment is disrupted, creating localized structural weaknesses.
: Upgraded venting analysis (including air compressibility/temperature) and more intuitive cooling channel simulation for better mold flow accuracy. Cloud Platform (Moldiverse)